Iai-america IX-UNN3515H Manuel d'utilisateur

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Horizontal Articulated Robot – IX Series
Wall-Mounting Type, Arm Length 300/350 (Wall-Mounting)
IX-TNN-3015H, IX-TNN-3515H
Wall-Mounting Type, Arm Length 300/350 (Inverse)
IX-UNN-3015H, IX-UNN-3515H
Operation Manual First Edition
Operation Manual Sixth Edition
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1 2 3 4 5 6 ... 79 80

Résumé du contenu

Page 1 - IX-UNN-3015H, IX-UNN-3515H

Pre1Horizontal Articulated Robot – IX Series Wall-Mounting Type, Arm Length 300/350 (Wall-Mounting)IX-TNN-3015H, IX-TNN-3515HWall-Mounting Type, Arm L

Page 2

4No.Operation Description Description 4 Installation and Start (4) Safety Measures  When the work is carried out with 2 or more persons, make it cle

Page 3 - Please Read Before Use

5No.Operation Description Description 6 Trial Operation  When the work is carried out with 2 or more persons, make it clear who is to be the leader

Page 4 - CE Marking

6No.Operation Description Description 8 Maintenance and Inspection  When the work is carried out with 2 or more persons, make it clear who is to be

Page 5 - Table of Contents

7Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and

Page 6

8Handling Precautions1. Positioning Repeatability Does Not Change Even If the Positioning Band is Changed.Positioning repeatability does not change ev

Page 7 - Safety Guide

9RobotArm fixing plateController, accessoriesand other items(except for the robot)3. Handling of the CartonEach robot is packed with a controller prio

Page 8

104. Handling of Individual ComponentsThe robot and controller are supplied as a set.Your robot cannot be used with the controller supplied with anoth

Page 9

115. TransportationWhen transporting the robot, loop the cables around the upper part of the robot using adhesive tape, etc., andtransport the robot w

Page 11

131. Name of Each Part1. Name of Each Part 1.1 Robot ALM (indicator) U cable (outside robot)PG cable (outside robot)BK power-supply cable (outside ro

Page 13 - Alert Indication

141. Name of Each Part1.2 Labels The following labels are attached on the robot and controller. Be sure to observe the instructions and cautions writt

Page 14 - Handling Precautions

151. Name of Each Part1.3 Label Positions Label Positions on the Robot Warning on handling of the vertical axis Robot serial number Warning against el

Page 15 - CautionWarning

161. Name of Each PartLabel Positions on the Controller Other than CE-certified specification CE-certified specification Controller serial number Spec

Page 16

172. External Dimensions2. External Dimensions IX-TNN3015H (Arm Length 300) Detail view of arm tiArm 2 stopper4-916 counterbored, depth 0.5 (Counter

Page 17 - WarningDanger

182. External DimensionsIX-TNN3515H (Arm Length 350) Enlarged view of arm tipArm 2 stopper4-916 counterbored, depth 0.5 (Counterbored on opposite si

Page 18

192. External DimensionsReference surface IX-UNN3015H (Arm Length 300) 4-916 counterbored, depth 0.5(Counterbored on opposite side)T-slot for instal

Page 19 - 1. Name of Each Part

202. External DimensionsIX-UNN3015H (Arm Length 350) 4-916 counterbored, depth 0.5(Counterbored on opposite side)T-slot for installing peripheral eq

Page 20 - 1.2 Labels

213. Robot Operation Area3 Robot Operation Area IX-TNN3015H, IX-UNN3015H IX-TNN3515H, IX-UNN3515H Area of prohibited entry Area of prohibited entry Mo

Page 21 - 1.3 Label Positions

224. Wiring Diagram4 Wiring Diagram 4.1 Layout Drawing Wiring/Piping Diagram: 300/350 M cable (outside robot) PG cable (outside robot) User wiring ter

Page 22 - 1. Name of Each Part

234. Wiring Diagram4.2 230 V Circuit Components No. Code name Model number Manufacturer Remarks 1 Axis 1 servo motor TS4607 N2027 E201 AC servo

Page 23 - 2. External Dimensions

Please Read Before UseThank you for purchasing our product.This Operation Manual explains the handling methods, structure and maintenance of this prod

Page 24 - IX-TNN3515H (Arm Length 350)

245. Option5. Option 5.1 Absolute Reset Jig This jig is used to perform an absolute reset in the event that absolute data in the encoder was lost. Mod

Page 25 - IX-UNN3015H (Arm Length 300)

256. Checking after Unpacking6. Checking after UnpackingAfter unpacking the carton, check the condition of the product and items included in the carto

Page 26 - IX-UNN3015H (Arm Length 350)

266. Checking after Unpacking6.2 Operation Manuals Relating to This Product No. Item Control No. 1 Operation Manual for XSEL-PX/QX Controller ME01

Page 27 - 3 Robot Operation Area

276. Checking after Unpacking6.4 How to Read Model Number IX-TNN3015H-5L-T2-JY<Series>SCARA robot <Type>Wall mount typeArm length 300 mm/

Page 28 - 4 Wiring Diagram

287. Specifications7. Specifications 7.1 IX-TNN3015H, IX-UNN3015H IX-TNN3015H (arm length 300, wall mount), IX-UNN3015H (arm length 300, inverse) Item

Page 29 - 4. Wiring Diagram

297. SpecificationsItem SpecificationsSurrounding air temperature/humidityTemperature: 0 to 40°C, humidity: 20 to 85%RH orless (non-condensing)Operatin

Page 30 - 5. Option

307. Specifications7.2 IX-TNN3515H, IX-UNN3515H IX-TNN3515H (arm length 350, wall mount), IX-UNN3515H (arm length 350, inverse) Item Specifications Mod

Page 31 - 6. Checking after Unpacking

317. SpecificationsItem SpecificationsSurrounding air temperature/humidityTemperature: 0 to 40°C, humidity: 20 to 85%RH orless (non-condensing)Operatin

Page 32

328. Installation Environment and Storage/Preservation Environment8. Installation Environment and Storage/Preservation Environment8.1 Installation En

Page 33 - IX-TNN3015H-5L-T2-JY

338. Installation Environment and Storage/Preservation Environment8.3 Storage/Preservation Environment The storage/preservation environment conforms t

Page 34 - 7. Specifications

CE MarkingIf a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual (ME0287) that is provided separately.

Page 35 - 7. Specifications

349. How to Install9.9.1How to InstallShown below is how to install SCARA Robot.Installation PostureCeiling-MountWall-MountHorizontally Oriented Mount

Page 36 - 7.2 IX-TNN3515H, IX-UNN3515H

359. How to InstallThe operation area of the wall mount type extends to the back of the base. Because this type is specially designed for mounting on

Page 37

369. How to Install 2-8H10 reference holes are provided on the mounting surface of the base. Use these holes to prevent the machine from dropping du

Page 38 - Environment

3710. Connecting the Controller10. Connecting the Controller The controller connection cables are attached on the robot (standard cable: 5 m, to air-t

Page 39

3810. Connecting the Controller Before connecting or disconnecting a cable, always turn off the power to the controller. Connecting/disconnecting a

Page 40 - Installation Posture

3910. Connecting the ControllerIf you are using an X-SEL-PX/QX controller, you must supply the brake power to the controller in addition to wiring the

Page 41 - 9.2 Installing the Robot

4011. Connecting the Controller11. Checking after Installation Once the robot has been installed, check the following items:  Visually check the ro

Page 42

4112. Precautions for Use12. Precautions for Use 12.1 Setting the Acceleration/Deceleration Set the acceleration/deceleration using the graphs below a

Page 43 - 10. Connecting the Controller

4212. Precautions for Use When PTP operation is performed with the acceleration/deceleration set to 100%, the optimal acceleration/deceleration func

Page 44

4312. Precautions for Use12.2 Push Force of the Vertical Axis Set the push force of the vertical axis by referring to the graph below. Push-motion op

Page 45 - SCARA robot

Table of Contents Safety Guide ...

Page 46 - 11. Connecting the Controller

4412. Precautions for UseD-cut surface Center of axis 4 (rotational axis) Span ring, etc. Pressure flange D-cut surface ToolTool diameter: 100 or les

Page 47 - 12. Precautions for Use

4512. Precautions for Use Turn off the power to the controller and robot before installing a tool.  If the tool mounting part does not have suffic

Page 48

4612. Precautions for Use12.4 Carrying Load Loading capacity Model number Rated load capacity Maximum load capacity IX-TNN3015H/3515H IX-UNN3015H/35

Page 49

4712. Precautions for UseShape of Y-terminal Spacer for user part installation M4, depth 530 N or less2 Nm or lessExternal force applied to the space

Page 50 - 12.3 Tools

4812. Precautions for UseThe robot comes with a mating 15-pin plug for the D-sub connector. Solder a user-supplied cable to the D-sub connector (plug)

Page 51

4912. Precautions for UseArm 2 Axis 3 Axis 2 Axis 1 Arm 1 Wall mount specificationArm 1 Arm 2 Axis 3 Axis 4 Inverse specificationAxis 4 Axis 2 Axis 11

Page 52 - 12.4 Carrying Load

5013. Inspection/Maintenance13 Inspection/Maintenance 13.1 Inspection/Maintenance Your horizontal articulated robot must be inspected daily and on a r

Page 53 - 12.5 User Wiring and Piping

5113. Inspection/Maintenance13.1.1 Daily InspectionCheck the following items daily before and after operating the robot.Observe the precautions for wo

Page 54

5213. Inspection/Maintenance13.2 Battery Replacement13.2.1 PreparationThe following items are required when replacing the batteries:Before replacing t

Page 55 - 12.6 Moving Direction

5313. Inspection/MaintenanceReplacement Procedure (1) Remove the six low-head cap screws (1) and remove the rear panel (base). (2) Remove the batter

Page 56 - 13 Inspection/Maintenance

12. Precautions for Use ... 4112.1 Setting the

Page 57 - 13.1.2 Six-Month Inspection

5413. Inspection/MaintenancePlatePin13.3 Absolute Encoder Reset Method 13.3.1 Preparation for Absolute Reset The following jigs are required to

Page 58 - 13.2 Battery Replacement

5513. Inspection/Maintenance13.3.2 Starting the Absolute Reset Menu (1) Open the Abs Encoder Reset window from the PC software. (*) Select “Absolut

Page 59 - Replacement Procedure

5613. Inspection/Maintenance13.3.3 Absolute Reset Procedure for Arm 1 or 2 (1) Click the “Encoder Rotation Data Reset1” button. Encoder Multi-rotati

Page 60 - 13. Inspection/Maintenance

5713. Inspection/Maintenance(3) Click the “Servo ON” button. Servo ON (4) Jog the arm to near the reference position (see reference position drawi

Page 61

5813. Inspection/Maintenance(6) Press the emergency-stop switch. (7) When performing an absolute reset of arm 1, set the adjustment jig (pin) on arm

Page 62 - Controller Reset

5913. Inspection/MaintenanceArm 1 Positioning mark label for arm 1 Positioningmark label for arm 2 Arm 2 Insertion depth Approx. 60 mmInsertion depth

Page 63

6013. Inspection/Maintenance(8) Click the “OK” button. Confirmation (9) Click the “Encoder Rotation Data Reset2” button. Encoder Multi-rotation Data

Page 64

6113. Inspection/Maintenance(10) Remove the adjustment jig.  If you are working on arm 1, install the cover and secure it with the setscrews (not re

Page 65

6213. Inspection/Maintenance13.3.4 Absolute Reset Procedure for the Rotational Axis + Vertical Axis (1) Click “Encoder Rotation Data Reset1” button.

Page 66 - Confirmation

6313. Inspection/Maintenance(3) Click the “Servo ON” button. Servo ON (4) Click the “Temp. Standard posture standby” button.  The vertical axis ret

Page 67

1Safety Guide“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read

Page 68

6413. Inspection/Maintenance(6) Click the “Servo-OFF” button. Servo OFF (7) Press the emergency-stop switch. (8) Affix the rotational axis at the r

Page 69

6513. Inspection/MaintenanceApprox. 4 mm Approx. 4 mm z Always press the emergency-stop switch before setting an adjustment jig. Failure to do so may

Page 70

6613. Inspection/Maintenance(9) Click the “OK” button. Confirmation (10) Click the “Encoder Rotation Data Reset2” button. Encoder Multi-rotation Data

Page 71

6713. Inspection/Maintenance(11) Click the “Home pos. automatic update” button. Automatic Refresh of Home Preset Value (12) Remove the adjustment jig.

Page 72 - (9) Click the “OK” button

6813. Inspection/Maintenance(15) Click the “Servo ON” button. Confirmation (16) Click the “Standard posture standby” button.  The vertical axis ret

Page 73

6913. Inspection/Maintenance(18) Click the “Encoder Rotation Data Reset3” button. Encoder Multi-rotation Data Reset 3 (19) Click the “Home pos. automa

Page 74

7014. Warranty14. Warranty 14.1 Warranty Period One of the following periods, whichever is shorter: y 18 months after shipment from our company

Page 75

7114. Warranty14.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications(1) If our product is combined with anothe

Page 76 - 14. Warranty

Change HistoryChange History Revision Date Description of RevisionAugust 2010 First editionApril 2011P. 27 Added options “JY (Joint cable specific

Page 78 - Change History

2No.Operation Description Description 2 Transportation  When carrying a heavy object, do the work with two or more persons or utilize equipment su

Page 79

Manual No.: ME3705-6A (January 2013)The information contained in this document is subject to change without notice for purposes ofproduct improvement.

Page 80 - 13.01.000

3No.Operation Description Description (2) Cable Wiring  Use our company’s genuine cables for connecting between the actuator and controller, and for

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