Iai-america ISWA Manuel d'utilisateur

1Splash-Proof TypeISWA･ISPWAIS Series ActuatorInstruction ManualIAI America Inc.Fifth Edition

2No.Operation Description Description 2 Transportation  When carrying a heavy object, do the work with two or more persons or utilize equipment suc

3No.Operation Description Description (2) Cable Wiring  Use our company’s genuine cables for connecting between the actuator and controller, and for

4No.Operation Description Description 4 Installation and Start (4) Safety Measures  When the work is carried out with 2 or more persons, make it cle

5No.Operation Description Description 6 Trial Operation  When the work is carried out with 2 or more persons, make it clear who is to be the leader

6No.Operation Description Description 8 Maintenance andInspection  When the work is carried out with 2 or more persons, make it clear who is to be t

7Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and

8Precautions in Handling1. Do not establish the speed or acceleration/deceleration settings beyond the rated values.Please do not establish the speed

95. Moving the actuator back and forth in a short distance may cause wearof grease.Continuous back and forth operation within a distance less than 30m

107.2 Handling of Multi-Axes TypeExercise precaution to the following when transporting the multi-axes.7.2.1 Handling the Packed Unitavoid it swinging

117.3 Handling of Product Mounted to Mechanical Equipment (System)Exercise precaution to the following when the whole mechanical equipment (system) th

12Names of the PartsIn this manual, the right and left of the actuator is indicated with the view from the motor side when the actuator is placed hori

131. Product Check1. Product Checkcontained model or any missing parts, contact us or our distributor.1.1 PartsskrameRemaNtraP.oN1 Main Body"How

141. Product Check(2) XSEL-P/Q ControllerNo. Name Manual No1 XSEL-P/Q Controller Instruction Manual ME01482 XSEL-P/Q/PX/QX RC-Gateway Function Instruc

151. Product Check(4) SCON Controller RelatedNo. Name Manual No1 SCON Controller Instruction Manual ME01612 PC Software RCM-101-MW/RCM-101-USB Instruc

161. Product Check1.4 How to read the model No.'#&. .. ...  . .  . .. .420,''2+'3

172. Specifications 6SHFL¿FDWLRQV(1) Maximum SpeedThe maximum speed for the actuator is limited due to the resonance of the ball screw axis and the

182. Specifications(2) Max. Acceleration Speed and Max. Transportable WeightType Motor Output (W) Lead (mm) Maximum Acceleration(G)Max. Transportable W

192. Specifications(6) Load on the ActuatorTable below shows the allowable load moment and allowable load overhang length for each actuator. Use the ac

203. Product Life3. Product Life"Rated load" is one element that determines the life to drive the actuator.In the "rated load", th

214. Installation and Environment for Storage and Preservation4. Installation and Environment for Storage and Preservation4.1 Installation Environment

Please Read Before UseThank you for purchasing our product.This Instruction Manual explains the handling methods, structure and maintenance of this pr

225. Installation5. InstallationStated below tells how to install the actuator to a mechanical equipment.5.1 AttachmentThis actuator is recommended fo

235. Installation CAUTION: Since the tap is a blind hole, please be careful when setting the bolt length. Inadequate bolt usage may cause tap hole bre

245. Installation5.3 Mounting Load on Sliderx 7KHUHDUHWDSSHGKROHVLQWKHVOLGHUZKHUH\RXFDQDI¿[WKHORDGTo do this, follow the mounting proce

255. InstallationSlider Tap Hole Diameter and Reamer Diameter (on sides)MachineTypeTapdiameterTap depth D E FReamerHoleReamerDepthSmall Size M6 12mm 4

265. Installation5.4 Datum Surface and Mounting Surfacex 7KHPRXQWLQJIUDPHVKRXOGKDYHVXI¿FLHQWULJLGLW\WRDYRLGJHQHUDWLRQRIYLEUDWLRQxThe surf

275. Installation5.5 Utilization of T-slotThere are T-slots (width of slot 4mm) in the base for mounting external devices such as a connector box.When

285. Installation5.6 Air Purge for Splash-Proof TypeBy supplying dry, compressed air into the actuator, it performs dust proof and splash proof (water

296. Connecting the Controller6. Connecting the ControllerWe will explain the controller wiring for a single axis actuator.6.1 WiringThe actuator and

306. Connecting the ControllerWhen designing an application system using IA actuators and controllers, incorrect wiring or connection of each cable ma

316. Connecting the ControllerƔ &DXWLRQVIRUXVHRIDFDEOHWUDFNƔ 'RQRWFDXVHWKHFDEOHVWRRFFXS\PRUHthan 60% of the space in the cabl

CE MarkingIf a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual(ME0287) that is provided separately.

327. Setting the Home Position7. Setting the Home Position7.1 Home-Return OperationThe actuator operates as shown below in the home-return operation:(

337. Setting the Home Position7.4 How to Use the Homing Mark StickersAttach these stickers to the product, as necessary, to indicate the home directi

348. Option8. Option 5HYHUVHGKRPH6SHFL¿FDWLRQFor the reversed-home type actuator, the opposite side of the motor is the home position. The model

359. Motor and Encoder Cables9. Motor and Encoder CablesThe supplied cables are in common for all models no matter what the actuator model type is. Ap

369. Motor and Encoder Cables(3) Encoder Cable CB-X1-PA***-WCEncoder Cable CB-XEU1-PA***SignalCableClamp connection of Shield to HoodConnection of shi

3710. Maintenance/Inspection10. Maintenance/Inspection10.1 Inspection Items and Intervals10.2 Visual Inspection of the Machine ExteriorPlease check th

3810. Maintenance/Inspection10.4 Internal InspectionTurn off the power supply, remove the screw cover and have a visual inspection.Please check the fo

3910. Maintenance/Inspection10.5 Cleaning the interiorxWipe off dirt with a soft cloth.xWipe off the base oil when it is separated from the grease and

4010. Maintenance/Inspection10.6.2 Grease Supply(1) Lubricating the GuideSupply grease here.(1) Use a 2.5mm hex wrench to remove the screws retaining

4110. Maintenance/Inspection(2) Grease Supply to Ball ScrewPerform a grease supply using a hand to apply grease after cleaning the screw then move the

Table of ContentsSafety Guide...1Prec

4210. Maintenance/Inspection(3) Grease Supply on Wiper Sealthe upper surface of the wiper seal as shown on the left after cleaning the wiper seal.Usin

4311. Procedure for Motor Replacement11. Procedure for Motor Replacement11.1 Motor ReplacementThis manual details the procedure for replacement of an

4411. Procedure for Motor Replacement11.1.1 Removing the Motor Unit11.1.1.1 Removing the Screw CoverTurn off the power supply to the controller, and t

4511. Procedure for Motor ReplacementYou can now see the ball screw side of the coupling.For an actuator equipped with a brake, connect the encoder ca

4611. Procedure for Motor Replacement11.1.1.2 Removing the Motor CoverRemove the six bolts that secure the motor cover.11.1.1.3 Removing Wire/Cable Li

4711. Procedure for Motor ReplacementThe photo below shows how the motor looks when the motor cover and all connectors are removed.11.1.1.4 Removing t

4811. Procedure for Motor Replacement(3) Remove the motor mounting bolts, and then pull the motor unit and coupling out of the motor housing.Motor mou

4911. Procedure for Motor Replacement11.1.2 Installing a New Motor Unit11.1.2.1 New Motor UnitThe new motor unit will be supplied together with the co

5011. Procedure for Motor Replacement11.1.2.2 Aligning the Slider Position(1) Connecting Motor UnitConnect the motor cable and encoder cable provided

5111. Procedure for Motor Replacement(3) Aligning SliderAn adjustment of the slider position is performed by putting a spacer (a jig or a block gauge)

10. Maintenance/Inspection...3710.1 Inspection Items and Inter

5211. Procedure for Motor Replacement11.1.2.3 Aligning the Motor PositionAlign the slit in the coupling to the marking line.For the incremental type,

5311. Procedure for Motor Replacement(3) Turn off the power supply to the controller for the incremental type with this condition, and after complete

5411. Procedure for Motor Replacement11.1.2.6 Assembling the Motor Cover(1) Reconnect the motor cable and encoder cable connectors provided with the m

5511. Procedure for Motor Replacement(4) Secure the motor cover in place. CAUTION : Be careful not to pinch the cables between the main body and cover

5611. Procedure for Motor Replacement11.1.3 Adjustment of Position(1) Connect the motor cable and encoder cable, and apply power to the controller.

5711. Procedure for Motor Replacement~ Thickness of Spacer Used When Installing the Motor ~The thickness of the spacer differs according to the actuat

5811. Procedure for Motor Replacement6WDQGDUG+RPH6SHFL¿FDWLRQ<Not equipped with a limit switch = Not equipped with a home position sensor >Typ

5911. Procedure for Motor Replacement11.2 Setting for Home Preset Value and Home-Return Offset ValueChange the parameter of the home preset value for

6011. Procedure for Motor Replacement 6HOHFWWKHVSHFL¿FD[LVSDUDPHWHUWDE 2SHQWKHVSHFL¿FD[LVSDUDPHWHUDQGVHOHFW1R+RPH3UHVHW9DO

6111. Procedure for Motor Replacement :ULWHGDWDWRWKHÀDVK520(9) Click "OK".(8) Transfer data to the controller.(11) Reboot the con

12. Appendix...6712.1 External Dimensio

6211. Procedure for Motor Replacement11.2.2 For ECON and SCON controllers(1) Open the position edit screen.On the PC software, click ĺ3RVLWLRQ1R

6311. Procedure for Motor Replacement(3) Select a parameter.(5) Change user parameter No. 22 (home offset).*The setting unit is mm.Add or subtract the

6411. Procedure for Motor Replacement(6) Write the new data.Click the controller transfer button, and then click OK.* After the data has been written,

6511. Procedure for Motor Replacement11.2.3 For P-Driver controller(1) Open the jog screen.Click the jog button on the PC software screen.Next, selec

6611. Procedure for Motor Replacement(3) Open the parameter edit screen.Select the parameter by pressing this button.(4) Change the setting of No. 13,

6712. Appendix12. Appendix12.1 External Dimensions12.1.1 ISWA-S, ISPWA-S(94)68484001110124㧭(94)5.1912100277707130100192F

6812. Appendix12.1.2 ISWA-M-100, ISPWA-M-10016165120241Dx200120359509F5C120B87.515 1515 9012060 6070251525603050416053050ME(*2)5ME SE553200.5(300)A)52

6912. Appendix12.1.3 ISWA-M-200, ISPWA-M-20015140155(125)110511(125)6110(300)16165120241Dx200120359509F5C120B87.51515 9012060 607025152560305041605305

7012. Appendix12.1.4 ISWA-L-200, ISPWA-L-200(155)614014017018552117.535150150277.51002070Dx200F0215375504050575 7530 90 3015 120 15071ME (*2) 5C5ME SE

7112. Appendix12.1.5 ISWA-L-400, ISPWA-L-40014017018552161401517.535150150277.51002070Dx200F0215375504050575 7530 90 3015 120 151500715C5ME SE15086 24

7212. Appendix12.2 Method to Absolute Reset (for absolute type)12.2.1 For X-SEL ControllerThe encoder battery error occurs when there is an abnormalit

7312. Appendix(6) A window for X-SEL PC software is displayed.ClickOK and the error message will be closed. &RQ¿UPWKHFXUUHQWHUURUFRQGLWLR

7412. Appendix(8) Select the [Controller (C)] o [Absolute Reset (A)] menu.(9) ClickOK in [Warning] dialog box.(11)Click Encoder Turns Data Reset 1, an

7512. Appendix(12) "Warning" dialog box opens again. Click [Yes].(13) When the Encoder Rotation Data Reset 1 process completes, the red arro

7612. Appendix&RQ¿UPDWLRQGLDORJER[RSHQV&OLFN><HV@DQGUHERRWWKHFRQWUROOHU(Note) If start operation without the software

7712. Appendix12.2.2 For SCON Controller(1) Connect the motor cable and encoder cable. &RQQHFWWRWKHKRVW3/&RQ3,2FRQQHFWRUXVLQJWKH

7813. Warranty13. Warranty13.1 Warranty PeriodOne of the following periods, whichever is shorter:18 months after shipment from IAI12 months after deli

7913. Warranty and Applications13.5 Conditions of Conformance with Applicable Standards/Regulations, Etc.,(1) If our product is combined w

8014. Change History14. Change HistoryRevision Date Revision Description2010.042010.07First EditionSecond Edition Page2011.04 Third EditionA page for

1Safety Guide“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read

Manual No.: ME3688-5A (March 2012)The information contained in this document is subject to change without notice for purposes ofproduct improvement.Co